Машина для розлива воды на 5 галлонов сэкономит вам деньги, линия по производству воды в больших бочках
3-5 gallon water filling machine
The fully automatic bottled water production line is a specialized equipment for filling 3-gallon and 5-gallon purified water, and can also be used for filling distilled water, mineral water, and other sterile liquids. This equipment integrates automatic cap removal, automatic external brush bucket, automatic bottle loading mechanism, automatic bottle washing and disinfection, automatic filling, automatic capping, automatic capping and lamp inspection, heat shrink film, bucket bagging, and finished product delivery. The raw materials used meet the requirements of the food industry and other industries. The device uses AC380V/50HZ AC power supply, pneumatic components are from Taiwan’s Yadeke, and electrical components are from Japan’s Omron. This system has reliable performance, easy operation, and simple maintenance. The entire process of bottle washing, filling, capping, and sealing is carried out in a closed tunnel, effectively preventing potential secondary pollution of purified water during the filling process, and fully complying with hygiene standards. The body of this machine is made of high-quality stainless steel material, and other parts are also made of durable composite materials. The electrical and pneumatic systems use imported components, so the equipment has a low failure rate and high reliability.
Working step
5 gallon water filling machine Work steps: Automatic lid removal – Automatic external brush bucket – Automatic upper bucket – Medicine washing – Raw water internal and external washing – Pure water internal washing – Filling – Automatic lid sorting – Capping – Automatic conveyor belt output – Lamp inspection – Heat shrinkage – Finished product
Analysis of Production Costs and Profits for Large Bottled Water and Small Bottled Water
Analysis of Production Costs of 5 gallon water filling machine and Profits for Large Bottled Water and Small Bottled Water
Setting up a purified water or mineral water plant not only requires certain requirements for the factory environment, but also needs to configure different production equipment according to the needs of users. A reasonable producer of purified water plants or mineral water plants, the water quality and quantity that can be produced, and the normal operation of the water plant. Therefore, the establishment of pure water plants and mineral water plants requires careful and systematic planning, detailed investment budgets, and more specific cost analysis. The profits of small bottle pure mineral water plants and large barrel mineral water plants are summarized as follows:
The 5 gallon water filling machine or bottled water filling machine is a fully automatic filling equipment designed for pure water plants or mineral water plants to fill 3-gallon and 5-gallon water buckets. The equipment is easy to operate and only requires 1-2 workers to operate. It integrates disinfection, flushing, capping, sealing, and delivery, and uses a three-phase AC 380V power supply. It is widely used in urban areas, industrial and mining enterprises, and individual units.
This equipment adopts a reliable performance, easy operation, and simple maintenance microcomputer control system and pneumatic control system. It effectively prevents secondary pollution of pure water or mineral water during the filling process by sealing the entire process of bottle washing, filling, and capping in a closed state, achieving true aseptic filling. It is currently the most ideal pure water/mineral water filling equipment in China.
The bottled water filling machine combines the functions of flushing, filling, and capping into one machine, achieving automated filling throughout the entire process. It is suitable for filling mineral water and purified water in polyester bottles and plastic bottles. The applicable bottle shape adjustment of each part is achieved by rotating the handle, which is easy, convenient and fast. The filling method adopts a new type of micro pressure filling, which makes the filling speed faster and more stable. This machine adopts a programmable logic controller (PLC) to control the automatic operation of the machine, and the bottle feeding chain adopts a frequency converter speed regulation, which cooperates with the host frequency converter to make the bottle feeding operation more stable and reliable. The operation status of each component is detected by photoelectric detection, so the degree of automation is high and the operation is simple. The bottle washing adopts a dual (single) high-pressure spray system with four independent controls, and there are multiple options for circulating disinfectant and flushing solution.
By selecting imported pneumatic components, the power transmission of the entire machine is characterized by hygiene, safety, and low failure rate.
The use of high-frequency vibration automatic cover remover solves the problems of centrifugal cover remover.
Adopting an insertion type non pressure dual row independent control filling system, the filling is stable and fast, with two independent liquid level high-frequency induction controlled flow accuracy.
All actions and detections are controlled by imported microcomputers (PLC) to achieve intelligent and fully automated production, achieving production efficiency.
The whole machine is made of high-quality stainless steel and SUS-304, with a reasonable design, smooth operation, compact structure, easy operation, and precise positioning. It is the choice for producing five gallon drinking water.
Technical features of 3-5 gallon large bucket water filling machine:
1. High degree of automation: The large bucket water filling machine adopts an advanced automatic control system, realizing a fully automated production process from empty bucket conveying, filling, sealing to labeling, greatly improving production efficiency.
2. High filling accuracy: The equipment adopts high-precision sensors and advanced control algorithms to ensure accurate and reliable filling volume of each barrel of water, reducing waste and losses.
3. Easy to operate: The device design is user-friendly, and the operation interface is simple and intuitive, allowing operators to quickly get started and master the operation skills of the device.
4. Easy maintenance: The device has a compact structure and modular design, which facilitates daily maintenance and upkeep, reducing maintenance costs.
5. High safety: The equipment is equipped with multiple safety protection devices, such as emergency stop buttons, overload protection, etc., to ensure the safety of operators.
Application fields of large 5 gallon water filling machine
The 5 gallon water filling machine is widely used in drinking water production enterprises such as purified water and mineral water, as well as liquid filling fields in chemical, pharmaceutical, food and other industries. Its efficient and precise filling performance can meet the needs of different industries for product quality and production efficiency.
With the continuous advancement of technology and the continuous development of the market, large barrel water filling equipment will face more opportunities and challenges. In the future, devices will develop towards greater intelligence, efficiency, and environmental friendliness. Specifically manifested as:
1. Intelligence: The equipment will integrate more intelligent sensors and control algorithms to achieve more precise and intelligent filling control, improve production efficiency and product quality.
2. Efficiency: By optimizing the equipment structure and control system, the filling speed and stability of the equipment can be improved, further reducing production costs.
3. Environmental Protection: The equipment will pay more attention to environmental performance, adopt more environmentally friendly materials and manufacturing processes, and reduce energy consumption and emissions during the production process.
In short, as one of the important equipment in the water treatment and filling machinery industry, the stability of the performance and the convenience of operation of large barrel water processing production machinery are of great significance for improving production efficiency and ensuring product quality. In the future, with the continuous advancement of technology and the continuous development of the market, equipment will develop towards a more intelligent, efficient, and environmentally friendly direction, creating greater value for production enterprises.
